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PCD die blanks

Our PCD(Polycrystalline Diamond) die blanks is produced by unique ultra high-pressure sintering technology, consisting of randomly orientated micron size diamond crystals, with extremely high diamond-to-diamond bonding offering both strong and wear resistant wire drawing material.

    a). Compared to natural diamond, our PCD die blanks have no cleavage planes, which makes them highly resistant to breakage.

    b).Excellent wear resistance

    c).High quality polished surface

 

 

Two series of PCD die blanks for wire drawing are produced by us, HNI-SD series and HNI-CD series with round shape and hexagonal shape.

Available grain size 5 micron,10 um,25um,50um with dimensional sizing designation from D6 to D36. 

HNI-CD series divides into self-supported die blanks and tungsten carbide supported die blanks. It contains metal catalyst and its thermally stable ability is up to 650, and they are to be mounted at temperatures not exceeding 650℃. HNI-CD die blanks are electrically conductive and can be drilled and shaped by EDM, laser and ultrasonic etc.

HNI-CD can be used for stainless steel, copper, aluminum, nickel and alloys etc.

HNI-SD series has self-supported die blanks. It is a kind of ceramic-bonded diamond which thermal stability is to 1200 and can be mounted at high temperature. HNI-SD series can be drilled and shaped by ultrasonic and laser etc, it is not recommended by EDM because it is not electrically conductive.

HNI-SD be recommended to be used for Tungsten, Molybdenum etc.

 

HNI-CD SELF-SUPPORTED DIE BLANKS

 

 产品编号

Product

Number

ADDMA

代码

Designation

 金刚石直径*厚度

Diamond Diameter*Thickness

(mm)

可供粒度

Grain Size Availableμm

1μm

001

3μm

003

5μm

005

10μm

010

25μm

025

50μm

050

六方形/Hexagonal

 


HNI-CD210H

D6

2.5*1.0

.

.

.

.

.

 

HNI-CD315H

D12

3.2*1.5

.

.

.

.

.

 

HNI-CD525H

D15

5.2*2.5

.

.

.

.

.

 

HNI-CD535H

D18

5.2*3.5

.

.

.

.

.

 

  圆形/Round

 

HNI-CD310

D6

3.2*1.0

.

.

.

.

.

 

HNI-CD315

D12

3.2*1.5

.

.

.

.

.

 

HNI-CD525

D15

5.2*2.5

.

.

.

.

.

 

HNI-CD535

D18

5.2*3.5

.

.

.

.

.

 

 

HNI-SD SELF-SUPPORTED DIE BLANKS

 

 产品编号

Product

Number

 

ADDMA

代码

Designation

 金刚石直径*厚度

Diamond Diameter*Thickness

(mm)

可供粒度

Grain Size Availableμm

1μm

(001)

3μm

(003)

5μm

(005)

10μm

(010)

25μm

(025)

50μm

(050)

六方形/Hexagonal

 

HNI-SD210H

D6

2.5*1.0

.

.

.

.

.

 

HNI-SD315H

D12

3.2*1.5

.

.

.

.

.

 

HNI-SD525H

D15

5.2*2.5

.

.

.

.

.

 

HNI-SD535H

D18

5.2*3.5

.

.

.

.

.

 

   圆形/Round

 

HNI-SD310

D6

3.2*1.0

.

.

.

.

.

 

HNI-SD315

D12

3.2*1.5

.

.

.

.

.

 

HNI-SD525

D15

5.2*2.5

.

.

.

.

.

 

HNI-SD535

D18

5.2*3.5

.

.

.

.

.

 

 

HNI-CD TUNGSTEN CARBIDE SUPPORTED DIE BLANKS

 

 产品编号

Product

Number

 

ADDMA

代码

Designation

 金刚石直径*厚度

Diamond Diameter*Thickness

(mm)

可供粒度(μm

Grain Size Available

3μm

(003)

5μm

(005)

10μm

(010)

25μm

(025)

50μm

(050)

 

 

 

 

 

 

 

HNI-CD415

D12

4.2*1.5

 

.

 

.

.

HNI-CD423

D15

4.2*2.3

.

.

.

.

.

HNI-CD429

D18

4.2*2.9

.

.

.

.

.

HNI-CD638SP

D21

6.8*3.8

.

.

.

.

.

HNI-CD653SP

D24

6.8*5.3

.

.

.

.

.

HNI-CD1285SP

D27

12.9*8.7

 

 

.

.

.

HNI-CD1285SPX

D27

12.9*8.7

 

 

.

.

.

HNI-CD1212SP

D30

12.9*12.0

 

 

.

.

.

HNI-CD1212SPX

D30

12.9*12.0

 

 

.

.

.

HNI-CD1512SP

D30

15.2*12.1

 

 

 

.

.

HNI-CD1512SPX

D30

15.2*12.1

 

 

 

.

.

HNI-CD1515SP

D33

15.2*15.1

 

 

 

.

.

HNI-CD1515SPX

D33

15.2*15.1

 

 

 

.

.

HNI-CD1813SP

D30

18.2*13.5

 

 

 

.

.

HNI-CD1815SP

D33

18.2*15.5

 

 

 

.

.

HNI-CD1817SP

D33

18.2*17.5

 

 

 

.

.

Mount at temperatures not exceeding 650

Maximum recommended bearing diameter for soft nonferrous wire. Hardwire diameter normally should not exceed 65% off this diameter.