Square PCD cutting blanks and segment for laterite stone cutting saw in construction and quarry area
Applications of PCD square blank:
PCD blank are very popular all over the world. It has very widely used in machinery, such as PCD cutting tools on CNC machine, PCD cutting tools for steel cutting etc. We supply series kinds of PCD cutting inserts, we can produce the products as client's requirement.
PCD blank are made by diamond and tungsten carbide substrate. It is wear-resistant and impact toughness.
PCD tips are widely used in PCD cutting tools to cut steel, wood, stone etc.
HNI PCD Cutting Tool Blanks have 5mm, 10mm, 25mm and different diameter 48mm, 51mm, 58mm, 76mm Cutters for you to choose.
The standard shape of HNI PCD Cutting Tool Blanks is round. Other shapes, such as rectangle, triangle, square, semi-circle and so on, can also be customized per customers' requirements.
HNI PCD Cutting Tool Blanks are available in 5 micron, 10 micron, 25 micron, and so on, mostly used for high precision cutting of non-ferrous metal (copper, aluminum, alloy ), finish processing of non-metal materials (porcelain, synthetic fibre, graphite materials), and wear resistance materials for surveying instruments, steering equipment, and supporting tools etc.
Advantages of PCD tool blanks:
1. Long working life.
2. Uniform surface finish.
3. Reduces machine down time.
4. Highly improved work piece quality and excellent dimensional control.
5. Increase productivity.
6. High material removal rate.
7. Lower cost per piece.
8. The working life of a PCD cutting edge is usually 50 to 250 times longer than that of traditional sintered carbide cutting tools.
PCD Cutting Tool Blanks Application Recommendation:
| Grades |
Characters |
Applications |
Advantages |
| W5 fine grain size |
1.Average grain size:5μm
2.High diamond content over90%
3.Laser cutting or wire EDM cutting |
Aluminum, Brass/ Copper, Precious metals, Wood composites, Plastic |
Excellent surface finish |
| W10 medium grain size |
1.Average grain size:10μm
2.High diamond content over90%
3.Laser cutting or wire EDM cutting |
＜14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides |
Excellent resistance, good surface finish |
| W25 coarse grain size |
1.Average grain size:25μm
2.High diamond contentover90%
3.Laser cutting or wire EDM cutting |
＞14% Si/Al alloys, metal matrix composites, Bi-metals (aluminum/ cast iron),
sintered ceramics and carbides
|
Long life, extremely high wear resistance |
Sizes Chart of HNI PCD Cutting Tool Blanks:
|
Type
|
Length
(mm)
|
Width
(mm)
|
Total height
(mm)
|
Height of Diamond(mm)
|
|
8*8*3.5
|
8
|
8
|
3.5
|
0.35~0.50
|
|
9*9*3.5
|
9
|
9
|
3.5
|
0.35~0.50
|
|
10*10*3.5
|
10
|
10
|
3.5
|
0.35~0.50
|
|
11*11*3.5
|
11
|
11
|
3.5
|
0.35~0.50
|
|
12*12*5.0
|
12
|
12
|
5.0
|
0.35~0.50
|
|
13*13*5.0
|
13
|
13
|
5.0
|
0.35~0.50
|
|
12*10*3.2
|
12
|
10
|
3.2
|
0.35~0.50
|
|
12*10*2.0
|
12
|
10
|
2.0
|
0.35~0.50
|
Note: The products can be manufactured per customer’s request as non-standard shapes such as round, rectangular, square, triangle, rhombus, sector and so on.
|
